How to Choose the Right Brush for Food Processing

Last updated30/01/2026
4 min reading time

Types of Bristle Attachment

How bristles are affixed to a block directly impacts how hygienic a brush is.

Drilled and stapled brushes are made by drilling a hole into the brush block and stapling bristles into it. Higher quality versions will have only small gaps near the attachment point, making it less likely for contaminants to become trapped. Low-quality versions may have issues with bristles falling out and will have larger gaps around the fiber attachment points, making it easier for microorganisms to hide and multiply. For many food processing needs, a high-quality version of this type of brush is appropriate.

Resin-set brushes pose a variety of hygiene concerns. For this brush, holes are drilled in the block, filaments are stapled into them, and resin is added for extra bristle security. Resin itself isn’t approved for food contact and often gets trapped in between bristles and falls out, creating a source of contamination. This type of brush isn’t suitable for food manufacturing.

Ultra Safe Technology (UST) brushes from Vikan improve bristle retention and brush hygiene. These innovative brushes have a unique construction and design. Bristles are fully molded into individual bristle security units. Those units are then molded directly into the brush block, eliminating holes, gaps, and contamination traps. Because of this production technique, bristle security units can be arranged in patterns that allow brushes to be cleaned easily while maximizing cleaning efficiency. These ultra-hygienic brushes are ideal for food production plants that make infant formula, baby food, and ready-to-eat food.

Brush Bristle Stiffness

Picking the right bristle stiffness for each task can make an enormous difference in the efficiency and usefulness of the brush.

Soft bristles are long and fine, allowing them to sweep up powders and small particles like dust, flour, and salt. They’re also ideal for use with water and cleaning chemicals to wash benches and countertops.

Medium bristles are ideal for wet and dry use. They can sweep away larger food particles like fruit and vegetable peelings and are somewhat efficient at sweeping powders.

Stiff bristles are great at clearing away large food particles or scrubbing up stuck-on messes. They can also be used with water and cleaning chemicals to remove even the most difficult debris.

Soft/Split bristles have bristles with split ends to hold more water and cleaning chemicals for washing countertops and benches.

Types of Brushes

Using a tool that is fit-for-purpose is the best way to ensure effective cleaning.

Bench/Countertop brushes have a narrow brush head and is used for sweeping and cleaning counter and bench tops. The narrow brush head is great at reaching tight spaces areas, such as the sides of a conveyor belt and the rubber seals of refrigerators. Bench brushes are excellent at sweeping and come with a variety of bristle types to accommodate different particle types and conditions (fine, large, damp, dry). They may also be used with a dustpan.

Hand/Scrub brushes require pressure to be applied directly to the brush block, making them suitable for areas where the cleaning surface is comfortably within arm’s reach. These brushes are often used to scrub tables, conveyor belts, chopping boards, and buckets. Versions with angled bristles are ideal for reaching into corners.

Short-Handled Brushes have an ergonomic grip that prevents hand fatigue while the brush head promotes scrubbing and washing motions. They can be used with the short handle or by gripping the brush head. They come in three bristle types, making them suitable for use on all types of equipment, tables, and walls.

Long-Handled Brushes feature a long handle that allows for easy access into machines, deep buckets, containers, and anywhere that may require a longer reach. They can be used as a scrub brush when turned around to grasp the brush head.

Pipe brushes come in a range of diameters from Ø.08 to 5 inches to fit a variety of pipe sizes. They can be added to a flexible nylon or stainless steel handle for long pipes, or they can be added to standard handles for smaller pipes and openings.

The right tools make cleaning more efficient and effective. If you need help choosing the right brush for your needs, contact Vikan at cs@vikan.com.

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